Duct bending line
Model: TotalBend LK1500x3- duct bending, multidecoiler
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Characteristics
Automatic line for duct's bending, designed for ventilation industry. The line realize following tasks: steel sheet decoiling, straightening the plates, stiffening the plates, cutting and bending with specified duct's dimensions. The line may be equiped with many decoilers, that allows to have many types steel ready for processing. Automatic selector which holds up to 4 sheets of steel makes fast rearming of machine.
Machine process the metal sheet of thickness from 0.5 up to 1.2 [mm], the coil mass up to 6 000 [kg] and width up to 1.5 [m].
The machine is equiped with selector that may be automatic or manual.
Standard configuration: 3 decoilers, 3 sheets in selector.
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Line includes:
1. Decoiler x 3 - Unpowered, stationary or mobile - docable, with brakes, bearing on sides, manual expansion.
2. Selector mechanism.
3. Straightening unit/ feeder - Straightener with hardened 7 shafts, with upper shafts individually adjustable.
4. Forming/stiffening module
5. Cutting and bending unit
Technical specification:
| Parametr |
Wartość |
Coil mass
|
6 000 kg |
Coil width
|
min. 250 up to max. 1520 mm |
| Steel sheet thickness |
min. 0,40 max. 1.2 mm |
Material's characterisctics
|
alloy steel; stainless steel; Rm<750N/mm²
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| Shaft’s quantity |
up to 11 hardened shafts, depending on mterial parameters, straightening may be scratch free |
| Guillotine mechanism |
electrically driven guillotine, knifes included |
| Coil change-over |
Manual |
| Efficiency |
max. 15 [m/min], execution cycle for duct 400x400 [mm] - 40 [s] |
| Minimum duct dimension |
140x140 [mm] |
| The pressure of compressed air |
0.65 [MPa] |
| Selector of plates |
For 3 sheet thickeness in standard |
| Machine commands input method |
PLC/ HMI color touch screen panel alow to set control singals such as Start/Stop, type of duct, duc't dimensions.
Setting the quantity, length of the sheet, speed and other proces’s parameters.
Operating language – English/ German / Russian - selectable
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Communication interface for
machine’s integration |
Network interface/ hard wired signals or mixed .
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Available profile options are as follows:
- Unroll flat plates, with or without sitffening
- Unroll flat plates, with or without sitffening, L-shaped bend
- Unroll flat plates, with or without sitffening, U-shaped bend
- Unroll flat plates, with or without sitffening, full rectangular duct
- Unroll flat plates, with or without sitffening, full rectangular duct+ overlap
The shape of plate after stiffening action:
Bending line with 3 decoilers:
| We offer adaptation of the line to factorie's field layout, installation, employees training, guarantee and post guarantee service. |
Cut to lenght line
Model: Edge 1500 line - cut to lenght line
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Characteristics
Automatic lines for coil processing. Machine decoils the metal sheet of thickness from 0.4 to 3 [mm], the coil mass up to 12 000 [kg] and width up to 1.5 [m].
Configuration depends on the customer's specififcation.
The line realize following processes: decoiling, straightening, optionally [slitting/hole punching], cutting to length, foiling, stacking on the conveyor belt or stationary table. Machines is also equiped with scrap reception table.
Line is dedicated for the alloy steel; galvanized; stainless steel; coated or aluminum.
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Line includes:
1. Decoiler - Powered decoiler double arm - model Arm 2 or Arm3, or powered decoiler one arm Arm 1.
2. Sheet guiding module.
3. Straightening unit/ feeder - Straightener with hardened 7 shafts, scratch free, with upper
shafts individually adjustable, feeder with servo sheet precise feeder [+/-] 0.1 / 250mm feed accuracy.
4.Slitting mechanism
5. Cutting unit with electrically driven guillotine suitable for 0,4 -1 mm stainless steel, knifes
included.
6. Receiving table
7.Scrap reception mechanism
Technical specification:
| Parameter |
Value |
Coil mass
|
12000 kg |
Coil width
|
min. 250 up to max. 1500 mm |
| Steel sheet thickness |
min. 0,40 max. 3 mm |
Material's characterisctics
|
alloy steel; galvanized; stainless steel; coated or aluminum, Rm<750N/mm²
|
| Slitting system |
Five pairs of knives
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| Precision of cut dimension |
+/- 0,5 mm / 1000 mm |
| Shaft’s quantity |
up to 15 hardened shafts, depending on mterial parameters, straightening may be scratch free |
| Guillotine mechanism |
electrically driven guillotine, knifes included |
| Coil change-over |
Half automatic method where the coil is loaded directly on the cantilevered mandrel by coil lifter the process is vcontrolled by operator. The mandrel is expanded hydraulically. |
| Efficiency |
4 workpieces with a length of 900mm / 1 min. |
| Machine commands input method |
PLC/ HMI control Start/Stop, length, set by master controller or by operator.
Setting the quantity, length of the sheet, speed and other proces’s parameters set with
color touch screen HMI (human machine interface).
Operating language – English/ German / Russian - selectable
|
Communication interface for
machine’s integration |
Network interface/ hard wired signals or mixed .
|
| We offer full adaptation of the line to factorie's field layout, installation, employees training, guarantee and post guarantee service. |
